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Rupture Disc Market

Market Study on Rupture Discs: Metallic Discs to Hold Prominent Market Share through 2031

Global Rupture Disc By Product Type (Positive Arch Rupture Discs, Anti-Arch Rupture Discs, Flat Type Rupture Discs)

Rupture Disc Snapshot

[248 Pages] Persistence Market Research projects global Rupture Disc market to reach US$ 914.2 million by 2033. Due to increasing awareness towards industrial safety, there has been a significant demand for industrial safety gears, accessories and process measures. Recently, there has been an increase in demand for high-performance rupture discs. Key manufacturers are adhering to variety of operating safety regulations in order to meet dynamic industrial demand and enhance product sales globally. Regulatory authorities have developed several regulations to improve operational safety. The global market for rupture disc is expected to create an incremental opportunity of about US$ 284.6 Mn during 2023-2033, growing at a CAGR of 3.8% between 2023 and 2033.

Continuous increase in upstream production is positively impacting the steady growth of the industry, and this is estimated to offer significant opportunities for rupture disc manufacturers. Over the ensuing years, research and development on rupture discs for industry specific applications will significantly contribute to market growth.

Attributes Key Insights

Global Rupture Disc Size (2022A)

US$ 607.7 Mn

Global Rupture Disc Size (2023E)

US$ 629.6 Mn

Projected Rupture Disc Value (2033F)

US$ 914.2 Mn

Value CAGR (2023-2033)

3.8%

Collective Value Share: Top 3 Countries (2022)

31.7%

Unintended incidents are occurring more frequently across a variety of industries, there is a larger need for increased safety in all industrial activities. The need for high-performance rupture discs has increased as a result of regulatory authorities creating several regulations to increase operations safety.

A rupture disc is also popularly known as a pressure safety disc, bursting disc, or burst diaphragm. It is important for over-pressure protection in piping applications and typically comes after safety valves. It acts as a relief device which opens when the system pressure reaches a certain level, releasing the excess pressure from the pipelines. This type of protection device can be used in all kinds of industrial plants, including petrochemical and nuclear power plants.

The rupture disc consists of two parts: an outer metal casing that encloses the body and an inner membrane to hold back the pressure until it exceeds its maximum limit. The inner membrane has high strength qualities that can withstand extreme temperatures while remaining durable against corrosion and other environmental factors. Upon reaching this limit the disc ruptures along pre-defined lines allowing fluid to pass through at a controlled rate.

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Analysis of Rupture Disc Outlook for 2022 to 2033

The rupture discs market has been impacted due seen significant impact during the pandemic, and political crisis across borders such as U.S. China trade war, and Russia Ukraine war. The market grew at a value CAGR of about 0.9% during the historic period 2017-2022. However, it is anticipated that by the end of 2033, the market for Rupture Disc will be worth roughly US$ 914.2 Mn, growing at a CAGR of 3.8%. The market demand for the product is also anticipated to increase due to an increase in the need to replace rupture discs in various industrial infrastructures and ageing water and wastewater infrastructures. Due to its numerous uses in the chemical and pharmaceutical industries, demand is also anticipated to increase.

Owing to several factors, the demand for the market is expected to grow at a CAGR of about 3.7% during the first half of the forecast period and 3.9% in the second half of the forecast period. Industries like chemical plants, utilities/power generation, nuclear, oil & gas, aerospace, aviation, railway, trucking, shipping, food processing, pharmaceuticals, brewing, synthetics/rubber, and pulp & paper are influencing the direction of the expanding rupture disc market. These sectors use rupture discs primarily to protect workers, equipment, and plants, to protect safety relief valves against corrosion, plugging, and leakage, and to provide cost-effective maintenance.

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What elements are promoting the development of Rupture discs?

“Demand from Oil and Gas industry growth to boost the market for rupture disc”

The technology used to control pressures has advanced over time compared to the early days of the oil and gas industry, when simple rupture discs were utilized. In order to maintain a safe operating pressure regime, an upgraded version of these safety devices has been designed. The safety level has also increased due to numerous innovations, and as a result, many design and plant staff have forgotten to use the plant's most crucial safety equipment. The worldwide market for rupture discs is being driven by ongoing innovations in rupture devices and applications in the oil and gas industry.

“Ageing water and wastewater infrastructure to spur the market demand for rupture discs”

Ageing public infrastructure is a key concern for many nations. In older building infrastructure, pressure-reducing valves are also due to be replaced as these have reached the end of their life cycles. It is essential to replace these valves to mitigate deterioration and lengthen the operational lifespan of industrial infrastructure processes and ensure the highest possible standards of industrial safety and functionality.

In recent years, the public has become increasingly aware of the need for enhanced cleanliness and hygiene. This heightened awareness has led to an increased demand for sophisticated safety systems, extended service life and improved water supply and sanitation infrastructure in many countries worldwide. Given this rising demand, governments have shifted their focus towards investing more heavily in newer technologies and infrastructures to provide citizens with access to clean water sources and better sanitation facilities.

Some of these new investments include undertaking various projects such as building new sewage treatment plants, implementing modernized rainwater harvesting systems, constructing efficient drainage networks and providing eco-friendly wastewater treatment solutions. Such initiatives are not only necessary to ensure that people have access to safe drinking water but also help reduce environmental pollution caused by the improper disposal of waste.

These steps and investment activities are anticipated to provide necessary push for demand of rupture discs throughout the assessment period.

“Rising demand from power generation industries to create market demand”

As natural gas is a clean burning fuel, it is extensively used to generate electricity. The use of natural gas as an energy source is becoming increasingly important in the modern world. Currently, natural gas supplies 23% of the world's energy needs, making it one of the largest sources of energy globally. This percentage is only expected to increase as countries around the world continue to recognize its many advantages.

By 2040, the IEA projects that the demand for electricity would increase at a pace of 2.1% annually, which is twice as fast as the demand for primary energy. In addition, demand for energy is expected to rise due to increased household incomes, electrification of transportation and domestic heating, and rising need for air conditioning and digitally connected gadgets. Such an upgraded infrastructure for facilitating these processes is indirectly anticipated to drive the market for rupture discs.

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What factors are expected to create opportunities for Rupture Disc market?

“Upcoming Mining projects to create opportunities for rupture disc ”

Rupture discs have become an increasingly popular device used in the mining sector to help ensure the safety of miners. A rupture disc is designed to provide a secure pressure relief system for piping, vessels and equipment, which can be especially beneficial in areas where mining activities are dominated by hazardous materials.

Due to the fact that mining projects call for a variety of equipment and safety relief devices in fluid control applications, it is anticipated that the demand for these devices will continue to grow. This is because many different types of equipment are needed when completing such projects, including valves, pumps, and other components.

Furthermore, safety relief devices are used to prevent the potential occurrence of accidents while working on such sites. As a result, manufacturers have been responding to this need by increasing production and introducing new products into their catalogues in an effort to keep up with customer requirements. It is anticipated that the expansion of mining projects in nations like Australia, Brazil, China, India, Russia, and South Africa will favourably impact the global rupture disc market.

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Country-wise Analysis

Which region holds prominent share in the global rupture discs market?

“Europe to account for about 21.3% in the estimated year 2022”

The European continent has been an area of strong economic growth over the past several years, and certain countries have consistently maintained some of the strongest end markets in Europe. Germany is one such country with a thriving chemical and automotive industry. The France and U.K. have one of the most established industrial sectors in the world, providing essential resources for growth across the region. For decades, these two countries have led the way in innovation and technological advances, developing new products and services for both domestic and international markets.

Additionally, other lucrative end users including the food and beverage industry have indicated significant demand for rupture discs and will continue to do so in the years to come. Germany is one of the top markets in European region for rupture discs due to presence of large number of small and medium-sized manufacturers and their after-sales services. Germany to account for about 5% of the global market value and U.K. to grow at a CAGR of about 2.3% during the forecast period.

Which countries provide lucrative markets for Rupture Disc in the Middle East & Africa region?

“GCC Countries to observe notable demand for rupture discs”

In GCC nations, the use of rupture discs has recently increased dramatically. Thanks to a rise in oil and gas revenue as well as a construction and investment boom powered by decades of petroleum revenue savings, the region has some of the fastest-growing economies in the world. Saudi Arabia, the United Arab Emirates, Kuwait, and Qatar-the core GCC states-are the top producers of oil and gas, and as a result, sales in this area are anticipated to rise at a healthy value CAGR over the projected period. Due to their widespread application in the mining, power generation, and oil & gas industries, rupture disc producers in the Middle East and Africa are also projected to experience tremendous growth.

Category-wise Insights

Which Application dominates the global market for Rupture discs?

“Rupture Disc in combination with Relief Valves to account for 56.6 % market share in the global market”

When compared to electrical, pneumatic, or spring-loaded safety systems, rupture discs have a number of advantages, and this is expected to be the main driver of the market for rupture discs with relief valves. It is becoming more popular on the international market because it is low-cost, extremely temperature-sensitive, lightweight, dependable to avoid unneeded system downtime, provides both overpressure protection and depressurizing, and can be utilized for both gas handling and liquid handling applications.

What End User will boost the demand for Rupture Disc market?

“Oil and Gas end user industry to dominate the market share with 21.0% in the global rupture discs market”

Rupture discs are used in various fields such as oil & gas industry as they operate efficiently and effectively while dealing with high viscous fluids. In recent months, it has been apparent that the oil and gas sector is concentrating efforts to speed up recovery from the aforementioned slump. The reason behind such vast sales from oil and gas industry is the fact that these discs lead to leak-tightness, cost savings, quick response time, and ease of maintenance.

Demand for rupture discs is constantly increasing from industries such as oil & gas, energy, etc., which are committed to the use of fast-acting relief devices. Another factor for growth in sales is that many industries are moving toward automation, and technological advancements in rupture discs fulfill this need precisely.

Competitive Landscape

Rupture Disc is expected to be fairly fragmented in nature with a few players present in the market. The market participants are strategically focused on the development of new, cutting-edge, and highly effective goods along with tailored solutions to expand their client bases and increase their market shares. To increase their market penetration, a number of unorganised firms are putting their efforts into developing items that are both personalised and affordable. Important industry participants are strategically boosting their market presence through alliances and partnerships with suppliers and dealers. Prominent companies are concentrating on significant investment in research and development activities to provide cost effective solutions.

PARKER, HANNIFIN CORP, Emerson Electric Co, Halma Plc, Mersen Group, V-TEX Corp are a few of the well-known global brands and big manufacturers who are planning to take on their own market positions and are anxious to protect their distinctive identities. Some of the key developments are:

  • The first reverse buckling rupture disc device equipped with knife blade technology was developed by BS&B®. The product was named the RB-90™

Rupture Disc Industry Report Scope

Attribute Details

Forecast Period

2023-2033

Historical Data Available for

2017-2022

Market Analysis

  • US$ Mn for Value
  • ‘000 Units for volume

Key Regions Covered

  • North America
  • Latin America
  • Europe
  • East Asia
  • South Asia & Pacific
  • Middle East & Africa

Key Countries Covered

  • U.S.
  • Canada
  • Brazil
  • Mexico
  • Germany
  • U.K.
  • France
  • Italy
  • Spain
  • Russia
  • BENELUX
  • China
  • Japan
  • South Korea
  • India
  • ASEAN
  • Australia
  • New Zealand
  • GCC Countries
  • Turkey
  • Northern Africa
  • South Africa

Key Market Segments Covered

  • By Product Type
  • By Installation Method
  • By Application
  • By End User
  • By Region

Key Companies Profiled

  • Emerson Electric Co
  • BS&B Safety Systems, L.L.C
  • Fike Corporation
  • Parker Hannifin Corp
  • Halma Plc
  • Graco Inc.
  • V-TEX Corp.
  • Continental Disc Corporation LLC
  • Mersen Group
  • WOLFF GROUP
  • BASCO
  • REMBE
  • Shanghai Huali Safety Devices Co., Ltd
  • Dalian Duta Technology Safety System Co Ltd

Pricing

Available upon Request

Key Segments Covered in Rupture Disc Industry Research

By Material Type

  • Graphite Rupture Discs
  • Metallic Rupture Discs

By Product Type

  • Positive Arch Rupture Discs
  • Anti-Arch Rupture Discs
  • Flat Type Rupture Discs

By Application

  • Standalone Rupture Discs
  • Rupture Discs in Combination With Relief Valves

By End User

  • Transportation
  • Aerospace
  • Automotive
  • Oil and Gas
  • Energy
  • Chemicals
  • Pharmaceuticals
  • Others

By Region

  • North America
  • Latin America
  • Europe
  • East Asia
  • South Asia & Pacific
  • Middle East & Africa

- Companies Covered in This Report -

  • Emerson Electric Co
  • BS&B Safety Systems, L.L.C
  • Fike Corporation
  • Parker Hannifin Corp
  • Halma Plc
  • Graco Inc.
  • V-TEX Corp.
  • Continental Disc Corporation LLC
  • Mersen Group
  • WOLFF GROUP
  • BASCO
  • REMBE
  • Shanghai Huali Safety Devices Co., Ltd
  • Dalian Duta Technology Safety System Co Ltd

- Frequently Asked Questions -

The Global Rupture Disc is estimated to be valued at over US$ 629.6 Mn as of 2023.

Rupture Disc are projected to increase at 3.8% CAGR and is expected to be valued at around US$ 914.2 Mn by 2033 end.

PARKER, HANNIFIN CORP, Emerson Electric Co, Halma Plc, Mersen Group, and V-TEX Corp are some of the leading players in the overall market.

Europe region to dominate the market for Rupture Disc over the forecast period 2023-2033.

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