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Forged Automotive Components Market

Market Study on Forged Automotive Components: Passenger Car Segment Driving Market Expansion

Forged Automotive Component Market Segmented By vehicle type such as Heavy Commercial Vehicles, Light Commercial Vehicles, Passenger Vehicles as well by automotive component Gears, Crankshaft, Axle, Bearing, Piston, Steering Knuckle, CV Joint, Beam, Fittings & Flanges, valve bodies & High-pressure valves, Others

Forged Automotive Components Market Outlook (2023 to 2033)

The global forged automotive components market is valued at US$ 48.9 billion in 2023 and is projected to reach US$ 67.8 billion by 2033-end, expanding at a CAGR of 4.9% over the next ten years.

A key advantage of forged automotive components is their exceptional strength. The forging process aligns the grain structure of the metal, making it denser and more uniform. This alignment enhances the component's ability to withstand high stresses, impact loads, and fatigue, which are prevalent in automotive applications.

The process of forging utilizes compressive force to shape metal, serving as a manufacturing method. Automotive forging is employed in the production of engine parts like connecting rods, injection components, crankshafts, camshafts, pistons, and more. Components like chassis, bearings, gears, and axles are also created through forging. Depending on the desired mechanical properties, forging can be conducted on materials at either high or low temperatures. Forged automotive products offer advantages such as toughness, strength, and high strength-to-weight ratios.

As automakers strive to improve fuel efficiency and reduce emissions, there is a strong emphasis on using lightweight components. Forged automotive components, known for their high strength-to-weight ratios, offer an ideal solution, enabling vehicles to achieve better performance while minimizing weight.

Increasing budget and spending on military requirements in the Asia Pacific region present a significant opportunity for the market. As countries in the region focus on strengthening their defense capabilities, there is a growing demand for advanced military vehicles and equipment. Forged automotive components play a crucial role in the construction of robust and high-performance military vehicles, such as tanks, armored personnel carriers, and artillery systems. Rise in defense expenditure creates a favorable market environment, offering opportunities for manufacturers to cater to the growing demand and supply forged components for military applications.

Additive manufacturing, also known as 3D printing, is gaining traction in the market. This emerging trend allows for the production of complex, lightweight, and highly customized forged components. Additive manufacturing offers design flexibility, enabling the creation of intricate geometries that are difficult to achieve through traditional forging methods.

Attribute Details

Forged Automotive Components Market Size (2023)

US$ 48.9 Billion

Forecasted Market Value (2033)

US$ 67.8 Billion

Value CAGR (2023 to 2033)

4.9%

United States Market Value (2033)

US$ 15.7 Billion

China Market Value (2033)

US$ 23.2 Billion

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Sales Analysis of Forged Automotive Components (2018 to 2022) vs. Industry Projections (2023 to 2033)

There are three ways that COVID-19 impacted the global economy-fluctuations in manufacturing & demand, supply chain disruptions, and disturbance in the financial stability of companies. Sales of forged automotive components were also affected by the COVID-19 pandemic, as there was a significant drop in the demand for these systems in 2020. Production activities for almost all industries, including manufacturing and transportation, were affected.

The forged automotive components market expanded at a CAGR of 4.3% from 2018 to 2022. Market growth is projected to exhibit a V-shape recovery as economic activities are back to pre-crisis levels post the containment of the pandemic. Over the decade, sales of forged components are expected to rise at a CAGR of 4.9%.

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What is Driving the Demand Growth for Forged Automotive Components?

“Rising Safety Regulations and Enhanced Vehicle Performance Requirements”

Forged automotive components provide exceptional strength, durability, and resistance to fatigue, making them well-suited for critical applications. As safety regulations become more rigorous, manufacturers are increasingly adopting forged components to ensure the structural integrity and reliability of vehicles, boosting the demand for these components.

“Increasing Mergers & Acquisitions between Key Manufacturers of Forged Automotive Components for Portfolio Expansion”

Mergers and acquisitions among key market players are allowing them to stay ahead in the market.

  • In July 2022, Siderforgerossi Group S.p.A. acquired Grupo Euskal Forging, S.L. and its subsidiaries. This acquisition is expected to help Siderforgerossi reach a leading position in the forgings market across offshore and onshore applications.

“Surging Popularity of Electric & Hybrid Vehicles”

Increasing popularity of electric and hybrid vehicles is a significant driver in the forged automotive components market. As demand for eco-friendly transportation solutions rises, automakers are investing heavily in electric and hybrid vehicle production. These vehicles require lightweight yet robust components to maximize energy efficiency and range.

Forged automotive components, with their superior strength and weight reduction potential, are well-suited for these applications. The transition towards electric and hybrid vehicles is fueling the demand for forged components, driving innovation and growth in the market.

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What Steps Should Manufacturers of Forged Components Adopt to Stay Profitable?

“Growing Need for Investments in Research & Development Driven by Increasing Demand for Better Ride Quality”

By the end of 2033, the market size is expected to reach US$ 67.8 billion. Growing demand for efficient & reliable forged components with improved safety is the major factor driving the growth of the market. One crucial step for manufacturers of forged components is to prioritize R&D investments to improve the performance and quality of their products.

The automotive industry is witnessing a growing demand for better ride quality, which encompasses factors such as comfort, handling, and overall vehicle dynamics. By investing in R&D, manufacturers can develop innovative solutions and advanced forging techniques that enhance the performance, durability, and reliability of forged components. This includes exploring new materials, optimizing design geometries, and improving manufacturing processes to meet the evolving demands of customers.

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What are the Hindrances That Manufacturers of Forged Automotive Components Need to Tackle?

“High Initial Investment Required for Forging Facilities and Limited Design Flexibility”

High initial investment required for forging facilities and equipment remains a big challenge for manufacturers. The machinery and infrastructure needed for the forging process can be capital-intensive. This poses a challenge, especially for small- and medium-sized manufacturers or new entrants into the market, who may face difficulties in making the necessary upfront investments. The high cost of entry can act as a barrier, limiting the number of players in the market and potentially impacting its growth.

While forging offers excellent strength and durability, it has some constraints when it comes to complex and intricate component designs. The shaping process in forging is primarily focused on creating solid and robust structures, which may limit the ability to incorporate intricate shapes or intricate internal features that could be achieved through other manufacturing methods. This limitation can restrict design innovation and customization options, particularly in industries where aesthetic or intricate designs are valued.

Country-wise Insights

What is the Current Position of China in the Forged Automotive Components Industry?

“Supportive Government Policies Promoting Increased Vehicle Production”

The market in China is expected to reach US$ 23.2 billion by 2033, expanding at a CAGR of 5%, due to the ever-rising demand for automobiles in the country. The forged automotive components market in China is poised for notable growth as the country experiences an increase in government support and vehicle production.

The government has implemented policies and incentives to promote the development of the automotive sector, including the production of electric and hybrid vehicles. This support translates into increased demand for forged automotive components, as these components are essential for the production of vehicles across different segments.

China's thriving automotive industry, marked by a significant increase in vehicle production, fuels the growth of the market. China has emerged as the world's largest automotive market, with high domestic and international demand for vehicles.

What is the Demand Outlook for Forged Automotive Components in the United States?

“High Regulatory Compliance and Vehicle Safety Standards Propelling Demand for Forged Automotive Components”

The forged automotive components industry in the United States is expected to reach US$ 15.7 billion by 2033, expanding at a CAGR of 4.9%. Tightening regulatory standards in the country are playing a significant role in driving market growth by generating demand for compliant forged components.

One area where regulatory standards have a notable impact is vehicle safety. Stricter regulations require automakers to focus on enhancing safety features and structural integrity. Forged automotive components, known for their superior strength and durability, are essential in ensuring the safety and reliability of vehicles. As a result, demand for forged components that meet these stringent safety standards is increasing.

Category-wise Insights

Which Vehicle Type Accounts for Extensive Deployment of Forged Components?

“Rising Demand for Forged Automotive Components in Passenger Cars for Enhanced Automotive Safety & Performance”

By vehicle type, passenger cars are expected to dominate the forged automotive components industry. Demand for forged components designed for passenger cars is foreseen to rise at a CAGR of 5.1% from 2022 to 2033.

Passenger cars play a crucial role in the forged automotive components industry due to their diverse component requirements, performance and safety demands, and involvement in light-weighting initiatives. Passenger cars often require high-performance capabilities, precise handling, and safety features. Forged automotive components, known for their strength, durability, and resistance to wear, contribute to meeting these requirements.

Competitive Landscape

The forged automotive components market is moderately fragmented, where tier-I players hold 15% to 20% share of the global market. ThyssenKrupp AG, CIE Automotive, NTN Corporation, American Axle and Manufacturing Inc. & Bharat Forge Limited are leading manufacturers of forged automotive components and are operating with a vast global presence.

Market participants are strategically focusing on the introduction of durable and lightweight materials as well as public and private investments in the automotive sectors to attain higher market shares.

Forged Automotive Components Industry Report Scope

Attribute Details

Base Year for Estimation

2022

Historical Data

2018 to 2022

Forecast Period

2023 to 2033

Quantitative Units

  • Revenue in US$ Billion
  • Volume in Units
  • CAGR from 2023 to 2033

Report Coverage

  • Revenue Forecast
  • Volume Forecast
  • Company Ranking
  • Competitive Landscape
  • Growth Factors
  • Trends
  • Pricing Analysis

Key Market Segments Covered

  • Vehicle Type
  • Automotive Component
  • Forging Process
  • Application
  • Region

Regions Covered

  • North America
  • Latin America
  • East Asia
  • South Asia Pacific
  • Europe
  • Middle East & Africa

Key Countries Covered

  • United States
  • Canada
  • Brazil
  • Mexico
  • Argentina
  • Germany
  • Italy
  • France
  • United Kingdom
  • Spain
  • Benelux
  • Nordic
  • Czech Republic
  • Poland
  • Romania
  • Hungary
  • China
  • Japan
  • South Korea
  • India
  • ASEAN
  • Australia
  • New Zealand
  • South Africa
  • Türkiye
  • GCC Countries

Key Companies Profiled

  • ThyssenKrupp AG (Germany)
  • CIE Automotive (Spain)
  • NTN Corporation (Japan)
  • American Axle and Manufacturing Inc. (United States)
  • Bharat Forge Limited (India)
  • Ramkrishna Forgings (India)
  • Dana Limited (United States )
  • Meritor Inc. (United States)
  • ZF Friedrichshafen AG (Germany)
  • Kalyani Group
  • Om Forge
  • Super Auto Forge Private Limited
  • GAZ Group
  • TBK Co., Ltd.
  • EL Forge Limited
  • Schweiger Fulpmes GmbH
  • Nippon Steel & Sumitomo Metal Corporation
  • Agrasen Engineering Industries Pvt. Ltd.
  • Advance Forgings Pvt. Ltd.
  • SDF Automotive
  • Happy Forgings Limited
  • Indo Schöttle Auto Parts Pvt. Ltd.
  • Mueller Brass Co.

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Segmentation of Forged Automotive Components Industry Research

By Vehicle Type:

  • Heavy Commercial Vehicles
  • Light Commercial Vehicles
  • Passenger Vehicles

By Automotive Component:

  • Gears
  • Crankshafts
  • Axles
  • Bearings
  • Pistons
  • Steering Knuckles
  • CV Joints
  • Beams
  • Fittings & Flanges
  • Valve Bodies & High-pressure Valves
  • Others

By Forging Process:

  • Impression Die Forging
    • Hydraulic Presses
    • Mechanical Presses
    • Hammers
  • Cold Forging
  • Open Die Forging
  • Seamless Rolled Ring Forging

By Application:

  • Power Train Components
  • Chassis Components
  • Transmission Parts
  • Other Parts

By Region:

  • North America
  • Latin America
  • Europe
  • East Asia
  • South Asia & Pacific
  • MEA

- Companies Covered in This Report -

  • ThyssenKrupp AG
  • CIE Automotive (Spain)
  • NTN Corporation (Japan)
  • American Axle and Manufacturing Inc. (U.S.)
  • Bharat Forge Limited (India)
  • Ramkrishna Forgings (India)
  • Dana Limited (U.S.)
  • Meritor Inc. (U.S.)
  • ZF Friedrichshafen AG (Germany)
  • Kalyani Group
  • Om Forge
  • Super Auto Forge Private Limited
  • GAZ Group
  • TBK Co., Ltd.
  • EL FORGE LIMITED
  • Schweiger fulpmes GesmbH
  • NIPPON STEEL & SUMITOMO METAL CORPORATION
  • Agrasen Engineering Industries Pvt. Ltd.
  • Advance Forgings Pvt. Ltd.
  • SDF Automotive
  • Happy Forgings Limited
  • Indo Schöttle Auto Parts Pvt. Ltd.
  • Mueller Brass Co.

- Frequently Asked Questions -

The global forged automotive components market is valued at US$ 48.9 billion in 2023.

Worldwide demand for forged automotive components is predicted to increase at 4.9% CAGR through 2033.

The global market is expected to reach US$ 67.8 billion by the end of 2033.

Passenger cars account for the most deployment of forged automotive components.

Increasing additive manufacturing and high demand for lightweight components are key market drivers.

ThyssenKrupp AG, CIE Automotive, NTN Corporation, and Bharat Forge account for 17.5% market share.

The United States market is forecasted to advance at a CAGR of 4.9% through 2033.

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