Global Waterjet Cutting Machines Market CAGR 6.5% by 2032 | Rising Adoption of Non-Thermal Cutting Technologies to Enable Advanced Manufacturing Processes to Benefit the Market

The global waterjet cutting machines market size is likely to be valued at US$ 1.8 billion in 2025, reaching US$ 2.8 billion by 2032 and exhibiting a CAGR of 6.5% during the forecast period 2025-2032. The increasing production of metals globally, especially aluminum, titanium, and composites, is likely to propel the adoption of waterjets as they can cut a wide range of materials with minimal waste.

Recent Market Trends

• The waterjet cutting machines market growth is primarily fueled by the widespread demand for advanced cutting solutions in automotive, aerospace, and mining industries.
• Waterjet machines are increasingly favored for their ability to cut heat-sensitive materials precisely without thermal distortion, a critical factor for advanced composites and aerospace components.
• Advancements such as 3D slicing and robotic waterjet technology are enhancing the versatility and efficiency of waterjet systems, opening new applications in electronics and custom manufacturing.
• The escalating need for rapid prototyping and producing customized designs in manufacturing will further push the demand for waterjet cutting solutions to achieve consistent quality and intricate shapes.
• Regional industrial expansions, particularly in Asia Pacific, combined with stringent environmental regulations in Europe encouraging eco-friendly manufacturing methods, are shaping the market landscape.

Waterjet Cutting Machines Market in the News

• August 2025: Flow International showcased its next-generation NX Pro waterjet system, complete with features such as automated abrasive recycling and energy-efficient pumping at FABTECH 2025 in Chicago. The company also unveiled two new additions, the LZR Fiber Laser for high-speed, high-volume cutting, and the HyperBend™ Press Brake for precise, complex part forming. Together, these fully integrated cutting-and-forming solutions offer manufacturers greater flexibility, efficiency, and cost-effectiveness by reducing waste, eliminating downtime, and simplifying production workflows.
• July 2025: AXYZ WARDJet hosted a successful two-day UK CNC Manufacturing Expo at its Telford headquarters on July 16–17, 2025, drawing over 200 attendees and offering hands-on demonstrations that highlighted its latest CNC routers, waterjet systems, and automation tools focusing on higher production speeds, reduced labor, and safer operations. The event's standout innovation was the debut of the Automatic Material Transfer (AMT) system, a fully automated, CNC-independent robotic solution capable of loading and aligning sheets up to six meters long, alongside cutting-edge features such as high-speed oscillating knives, auto sheet loaders, and AI-driven safety systems.
• May 2025: Masteel UK, a Midlands steel service provider, strengthened its market position by acquiring the stainless steel specialist D.S. Willetts and investing in one of the U.K.’s first combined water-jet and plasma cutting machines, enabling high-precision, cold cutting without altering the properties of metals such as stainless steel, duplex, and nickel alloys. Supported by a six-figure funding package from Lloyds Bank, the move is expected to create five new jobs, lift turnover by roughly 25% at the Bilston division, and enhance the firm’s ability to deliver advanced steel solutions for sectors ranging from construction and energy to transport and defense.

Segment Analysis

The waterjet cutting machines market is slated to undergo a robust growth phase, powered by the metal fabrication sector, which accounted for over 30.0% of demand in 2024. Industries such as automotive, aerospace, and construction are increasingly adopting waterjet cutting systems for their ability to deliver precise, cold-cutting solutions that preserve material integrity. Technological advancements such as 5-axis cutting are enabling complex geometries and high-precision applications, with key players such as OMAX and Flow Waterjet leading innovation in this space. High-pressure waterjet systems, particularly those operating above 4200 bar, are expected to dominate the market revenue share in 2025. These machines are essential for high-volume, heavy-duty applications in sectors such as defense, aerospace, and industrial manufacturing. Enhanced operational efficiency through advanced pressure intensifiers is driving their adoption, especially among manufacturers seeking clean, accurate, and efficient cutting solutions.

Regional Analysis

North America is projected to hold the largest waterjet cutting machines market share in 2025. This regional expansion is majorly attributable to the advanced manufacturing needs in sectors such as aerospace, automotive, and defense, where high-precision cutting tools are essential for processing complex materials. The U.S. market is particularly active, supported by established manufacturers and increased R&D investments aimed at enhancing the performance, durability, and operational efficiency of industrial machinery and equipment. The regional market is expected to grow at a CAGR of about 4.7% through 2032, reflecting sustained demand for innovative waterjet technologies. In Europe, the integration of automation and Industry 4.0 technologies is making the waterjet cutting machines market increasingly dynamic. Robotic and multi-axis systems, combined with CAD/CAM software, are improving production accuracy and reducing labor costs and material waste. Europe is expected to capture nearly a third of the market share in 2025, with countries such as Germany, France, and Italy pioneering smart manufacturing initiatives. Companies such as Flow International Corporation and the SERENA Project, for example, are developing IoT-enabled waterjet systems with predictive maintenance capabilities.

Industry Players

Featuring prominent players such as Omax Corporation, Flow International Corporation, Koike Aronson, Inc., and WARDJet, Inc., the global waterjet cutting machines market landscape is a highly charged one. Most of these companies are focused on innovation through R&D to enhance precision, machine speed, and integration with Industry 4.0 technologies. Strategic initiatives including product launches, collaborations, and expansion of service networks have been pivotal for the top competitors to consolidate their market position. The collective emphasis is likely to continue to remain on delivering customer-centric solutions with improved sustainability and energy efficiency to meet evolving industrial standards and regulatory frameworks.