Thermal Spray Coatings Market Size, Share and Growth Forecast for 2025 - 2032

Thermal Spray Coatings Market by Type of Coatings (Metals, Ceramics, Intermetallics, Polymers, Carbides, Abradables, Others), by Process (Cold Spray, Flame Spray, Plasma Spray, HVOF, Electric Arc Spray, Others), by End-Use Industry (Aerospace, Industrial Gas Turbine, Automotive, Medical, Printing, Steel, Others), and by Region

Comprehensive Snapshot of Thermal Spray Coatings Market Research Report, Including Regional and Country Analysis in Brief.

ID: PMRREP11173

Format: PPT*, PDF, EXCEL

Last Updated: 2 July 2025

Industry: Chemicals and Materials

Number of Pages: 180

Persistence Market Research Report, Market Growth and Regional Outlook

Table of Content

  1. Executive Summary
    1. Global Thermal Spray Coatings Market Snapshot 2025 and 2032
    2. Market Opportunity Assessment, 2025-2032, US$ Bn
    3. Key Market Trends
    4. Industry Developments and Key Market Events
    5. Demand Side and Supply Side Analysis
    6. PMR Analysis and Recommendations
  2. Market Overview
    1. Market Scope and Definitions
    2. Value Chain Analysis
    3. Macro-Economic Factors
      1. Global GDP Outlook
      2. Global Coatings Industry Outlook
      3. Global Automotive Production Overview
      4. Global Aerospace Component Manufacturing Industry Overview
      5. Global Plasma Coating Market Overview
      6. Other Macro-economic Factors
    4. Forecast Factors – Relevance and Impact
    5. COVID-19 Impact Assessment
    6. PESTLE Analysis
    7. Porter's Five Forces Analysis
    8. Geopolitical Tensions: Market Impact
    9. Regulatory and Technology Landscape
  3. Market Dynamics
    1. Drivers
    2. Restraints
    3. Opportunities
    4. Trends
  4. Price Trend Analysis, 2019 – 2032
    1. Region-wise Price Analysis
    2. Price by Segments
    3. Price Impact Factors
  5. Global Thermal Spray Coatings Market Outlook: Historical (2019 – 2024) and Forecast (2025 – 2032)
    1. Key Highlights
    2. Global Thermal Spray Coatings Market Outlook: Types of Coatings
      1. Introduction/Key Findings
      2. Historical Market Size (US$ Bn) and Volume (Tons) Analysis by Types of Coatings, 2019-2024
      3. Current Market Size (US$ Bn) and Volume (Tons) Forecast, by Types of Coatings, 2025-2032
        1. Metals
        2. Ceramics
        3. Intermetallics
        4. Polymers
        5. Carbides
        6. Abradables
        7. Others
      4. Market Attractiveness Analysis: Types of Coatings
    3. Global Thermal Spray Coatings Market Outlook: Process
      1. Introduction/Key Findings
      2. Historical Market Size (US$ Bn) and Volume (Tons) Analysis by Process, 2019-2024
      3. Current Market Size (US$ Bn) and Volume (Tons) Forecast, by Process, 2025-2032
        1. Cold Spray
        2. Flame Spray
        3. Plasma Spray
        4. HVOF
        5. Electric Arc Spray
        6. Others
      4. Market Attractiveness Analysis: Process
    4. Global Thermal Spray Coatings Market Outlook: End-Use Industry
      1. Introduction/Key Findings
      2. Historical Market Size (US$ Bn) and Volume (Tons) Analysis by End-Use Industry, 2019-2024
      3. Current Market Size (US$ Bn) and Volume (Tons) Forecast, by End-Use Industry, 2025-2032
        1. Aerospace
        2. Industrial Gas Turbine
        3. Automotive
        4. Medical
        5. Printing
        6. Steel
        7. Others
      4. Market Attractiveness Analysis: End-Use Industry
  6. Global Thermal Spray Coatings Market Outlook: Region
    1. Key Highlights
    2. Historical Market Size (US$ Bn) and Volume (Tons) Analysis by Region, 2019-2024
    3. Current Market Size (US$ Bn) and Volume (Tons) Forecast, by Region, 2025-2032
      1. North America
      2. Europe
      3. East Asia
      4. South Asia & Oceania
      5. Latin America
      6. Middle East & Africa
    4. Market Attractiveness Analysis: Region
  7. North America Thermal Spray Coatings Market Outlook: Historical (2019 – 2024) and Forecast (2025 – 2032)
    1. Key Highlights
    2. Pricing Analysis
    3. North America Market Size (US$ Bn) and Volume (Tons) Forecast, by Country, 2025-2032
      1. U.S.
      2. Canada
    4. North America Market Size (US$ Bn) and Volume (Tons) Forecast, by Types of Coatings, 2025-2032
      1. Metals
      2. Ceramics
      3. Intermetallics
      4. Polymers
      5. Carbides
      6. Abradables
      7. Others
    5. North America Market Size (US$ Bn) and Volume (Tons) Forecast, by Process, 2025-2032
      1. Cold Spray
      2. Flame Spray
      3. Plasma Spray
      4. HVOF
      5. Electric Arc Spray
      6. Others
    6. North America Market Size (US$ Bn) and Volume (Tons) Forecast, by End-Use Industry, 2025-2032
      1. Aerospace
      2. Industrial Gas Turbine
      3. Automotive
      4. Medical
      5. Printing
      6. Steel
      7. Others
  8. Europe Thermal Spray Coatings Market Outlook: Historical (2019 – 2024) and Forecast (2025 – 2032)
    1. Key Highlights
    2. Pricing Analysis
    3. Europe Market Size (US$ Bn) and Volume (Tons) Forecast, by Country, 2025-2032
      1. Germany
      2. Italy
      3. France
      4. U.K.
      5. Spain
      6. Russia
      7. Rest of Europe
    4. Europe Market Size (US$ Bn) and Volume (Tons) Forecast, by Types of Coatings, 2025-2032
      1. Metals
      2. Ceramics
      3. Intermetallics
      4. Polymers
      5. Carbides
      6. Abradables
      7. Others
    5. Europe Market Size (US$ Bn) and Volume (Tons) Forecast, by Process, 2025-2032
      1. Cold Spray
      2. Flame Spray
      3. Plasma Spray
      4. HVOF
      5. Electric Arc Spray
      6. Others
    6. Europe Market Size (US$ Bn) and Volume (Tons) Forecast, by End-Use Industry, 2025-2032
      1. Aerospace
      2. Industrial Gas Turbine
      3. Automotive
      4. Medical
      5. Printing
      6. Steel
      7. Others
  9. East Asia Thermal Spray Coatings Market Outlook: Historical (2019 – 2024) and Forecast (2025 – 2032)
    1. Key Highlights
    2. Pricing Analysis
    3. East Asia Market Size (US$ Bn) and Volume (Tons) Forecast, by Country, 2025-2032
      1. China
      2. Japan
      3. South Korea
    4. East Asia Market Size (US$ Bn) and Volume (Tons) Forecast, by Types of Coatings, 2025-2032
      1. Metals
      2. Ceramics
      3. Intermetallics
      4. Polymers
      5. Carbides
      6. Abradables
      7. Others
    5. East Asia Market Size (US$ Bn) and Volume (Tons) Forecast, by Process, 2025-2032
      1. Cold Spray
      2. Flame Spray
      3. Plasma Spray
      4. HVOF
      5. Electric Arc Spray
      6. Others
    6. East Asia Market Size (US$ Bn) and Volume (Tons) Forecast, by End-Use Industry, 2025-2032
      1. Aerospace
      2. Industrial Gas Turbine
      3. Automotive
      4. Medical
      5. Printing
      6. Steel
      7. Others
  10. South Asia & Oceania Thermal Spray Coatings Market Outlook: Historical (2019 – 2024) and Forecast (2025 – 2032)
    1. Key Highlights
    2. Pricing Analysis
    3. South Asia & Oceania Market Size (US$ Bn) and Volume (Tons) Forecast, by Country, 2025-2032
      1. India
      2. Southeast Asia
      3. ANZ
      4. Rest of SAO
    4. South Asia & Oceania Market Size (US$ Bn) and Volume (Tons) Forecast, by Types of Coatings, 2025-2032
      1. Metals
      2. Ceramics
      3. Intermetallics
      4. Polymers
      5. Carbides
      6. Abradables
      7. Others
    5. South Asia & Oceania Market Size (US$ Bn) and Volume (Tons) Forecast, by Process, 2025-2032
      1. Cold Spray
      2. Flame Spray
      3. Plasma Spray
      4. HVOF
      5. Electric Arc Spray
      6. Others
    6. South Asia & Oceania Market Size (US$ Bn) and Volume (Tons) Forecast, by End-Use Industry, 2025-2032
      1. Aerospace
      2. Industrial Gas Turbine
      3. Automotive
      4. Medical
      5. Printing
      6. Steel
      7. Others
  11. Latin America Thermal Spray Coatings Market Outlook: Historical (2019 – 2024) and Forecast (2025 – 2032)
    1. Key Highlights
    2. Pricing Analysis
    3. Latin America Market Size (US$ Bn) and Volume (Tons) Forecast, by Country, 2025-2032
      1. Brazil
      2. Mexico
      3. Rest of LATAM
    4. Latin America Market Size (US$ Bn) and Volume (Tons) Forecast, by Types of Coatings, 2025-2032
      1. Metals
      2. Ceramics
      3. Intermetallics
      4. Polymers
      5. Carbides
      6. Abradables
      7. Others
    5. Latin America Market Size (US$ Bn) and Volume (Tons) Forecast, by Process, 2025-2032
      1. Cold Spray
      2. Flame Spray
      3. Plasma Spray
      4. HVOF
      5. Electric Arc Spray
      6. Others
    6. Latin America Market Size (US$ Bn) and Volume (Tons) Forecast, by End-Use Industry, 2025-2032
      1. Aerospace
      2. Industrial Gas Turbine
      3. Automotive
      4. Medical
      5. Printing
      6. Steel
      7. Others
  12. Middle East & Africa Thermal Spray Coatings Market Outlook: Historical (2019 – 2024) and Forecast (2025 – 2032)
    1. Key Highlights
    2. Pricing Analysis
    3. Middle East & Africa Market Size (US$ Bn) and Volume (Tons) Forecast, by Country, 2025-2032
      1. GCC Countries
      2. South Africa
      3. Northern Africa
      4. Rest of MEA
    4. Middle East & Africa Market Size (US$ Bn) and Volume (Tons) Forecast, by Types of Coatings, 2025-2032
      1. Metals
      2. Ceramics
      3. Intermetallics
      4. Polymers
      5. Carbides
      6. Abradables
      7. Others
    5. Middle East & Africa Market Size (US$ Bn) and Volume (Tons) Forecast, by Process, 2025-2032
      1. Cold Spray
      2. Flame Spray
      3. Plasma Spray
      4. HVOF
      5. Electric Arc Spray
      6. Others
    6. Middle East & Africa Market Size (US$ Bn) and Volume (Tons) Forecast, by End-Use Industry, 2025-2032
      1. Aerospace
      2. Industrial Gas Turbine
      3. Automotive
      4. Medical
      5. Printing
      6. Steel
      7. Others
  13. Competition Landscape
    1. Market Share Analysis, 2024
    2. Market Structure
      1. Competition Intensity Mapping
      2. Competition Dashboard
    3. Company Profiles
      1. Praxair Surface Technologies
        1. Company Overview
        2. Product Portfolio/Offerings
        3. Key Financials
        4. SWOT Analysis
        5. Company Strategy and Key Developments
      2. Bodycote
      3. Oerlikon Metco
      4. Curtiss-Wright Surface Technologies
      5. Sulzer
      6. Kennametal Stellite
      7. Metallisation Ltd
      8. Linde
      9. Saint-Gobain
      10. TWI Ltd
      11. Höganäs AB
      12. H.C. Starck
      13. Plasma-Tec, Inc.
      14. ASB Industries, Inc.
      15. American Roller Company
  14. Appendix
    1. Research Methodology
    2. Research Assumptions
    3. Acronyms and Abbreviations

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